Golf Rallye 2.5 tfsi 4 motion

[2fast4you]

I own a Golf Rallye and I'm starting a engine swap. I have my eyes on an 2.5 tfsi engine from an Audi TT RS witch I haven't found yet but I will.

how it looked:

http://www.volksforum.com/albums/files/2/2/1/3/4/mod.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/mod1.jpg

and now:

http://www.volksforum.com/albums/files/2/2/1/3/4/mod2.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/mod3.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/mod4.jpg

[Tjaap]

welcome, plans sound good. And that's a nice big workshop

[2fast4you]

welcome, plans sound good. And that's a nice big workshop

Please see my old project:
http://www.volksforum.com/forum/showthread.php?p=837458#post837458

[knedel16vweber]

when this rallye works so wel as the audi than it WILL be good!

[De Pul]

:goodpost:
:thumbup:

[maniacmark]

both projects were or are worth looking at. Keep us posted!

[2fast4you]

Because my Rallye had a bit of rust on the front wing I had to find a new one
http://www.volksforum.com/albums/files/2/2/1/3/4/mod6.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/mod7.jpg

and I bought spare front and back fender

http://www.volksforum.com/albums/files/2/2/1/3/4/mod12.jpg

Haldex gen.2

http://www.volksforum.com/albums/files/2/2/1/3/4/mod10.jpg

ABS and the pump from a Golf 5 R32

http://www.volksforum.com/albums/files/2/2/1/3/4/mod9.jpg

Another spare pair of headlights

http://www.volksforum.com/albums/files/2/2/1/3/4/mod8.jpg

Dashboard from an Audi A3(leftover from the previous project :rolleyes: )

http://www.volksforum.com/albums/files/2/2/1/3/4/mod5_585713_original.jpg

Prop shafts:

one from Audi TT and another from a Golf 5 R32

http://www.volksforum.com/albums/files/2/2/1/3/4/mod11_original.jpg

[2fast4you]

And some more parts have just arrived

Recaro seats with Sparco slide runners

http://www.volksforum.com/albums/files/2/2/1/3/4/10012010461_original.jpg

tail lights

http://www.volksforum.com/albums/files/2/2/1/3/4/10012010458_original.jpg

and the steering wheel

http://www.volksforum.com/albums/files/2/2/1/3/4/02012010287_original.jpg


:thumbup:

[breadfan83]

Plans sound good so far! :thumbup:

[DerEisbaer]

Whoa, sweet stuff, put it together in the right way *haha*!

Cool project - pls keep us up2date!

[2fast4you]

This is what I have been doing last days


http://www.volksforum.com/albums/files/2/2/1/3/4/27012010475.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/25012010469.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/27012010472.jpg

Nothing special. I am removing the paint because I'm looking for rust and I will be repainting the body in tornado red, so it will be perfect :drill:

[monark]

keep up the good work,nice project jou have en the collor red thats nice.
i have olso a red red rallye it is the nicest color for ar rallye i think :thumbup:

[Tjaap]

so how's the state of the body? worse or better then expected?

[2fast4you]

so how's the state of the body? worse or better then expected?

So far it's OK. I found some rust but nothing extreme, and I was expecting that because this car has not been driven for years.

[Tjaap]

nice.. right on schedule then

[LuukGTI]

Looks pretty good with the new stuf you've bought. :thumbup: An audi tt rs block should give a sweet toutch at this car:O
Good luck, and keep the pics comming!:D

[2fast4you]

What do you think about these wheels?

MAK 18x8 Black

http://www.volksforum.com/albums/files/2/2/1/3/4/31012010500.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/31012010499.jpg


:jacks: :jacks: :jacks: :jacks: :jacks:

[monark]

ooooohhh nice weels man :thumbup:

[malytm]

no good going ladies
all packed into mkII vr6 some 1,8 t, r32 and here something completely different
p.s
I would gladly have embraced those headlights 2kpl:]

[2fast4you]

I have stopped removing the paint because when I'm done with everything I will take the body shell to sanding and let the professionals do their job.This is what I am doing right now.

Heater from a Golf mk5


http://www.volksforum.com/albums/files/2/2/1/3/4/18022010527.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/18022010529.jpg

synhcro

http://www.volksforum.com/albums/files/2/2/1/3/4/20022010533.jpg

haldex gen.2

http://www.volksforum.com/albums/files/2/2/1/3/4/21022010535.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/21022010538.jpg

[maniacmark]

looks very nice
keep up the goog work and keep us posted with lots of pictures:)

[2fast4you]

This is what I have just finished:


http://www.volksforum.com/albums/files/2/2/1/3/4/24022010547.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/24022010549.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/24022010551.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/24022010559.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/24022010560.jpg


One down two to go !!!!!!!!! :thumbup:

[Typ 81]

Looks nice, but the welding looks al little bit crappy though ;) Or am I wrong?
Respect for your previous project!

[2fast4you]

Looks nice, but the welding looks al little bit crappy though ;) Or am I wrong?
Respect for your previous project!

Well I'm not a pro :D I'm trying. But it will hold trust me :cool:

[2fast4you]

look what I have just bought :D :D :D :D :D :D :D

http://www.volksforum.com/albums/files/2/2/1/3/4/01032010573.jpg

and got them for a very low price :cool: .My project is far from needing any brakes,but I just couldn't resist them :screwy:

[Tjaap]

the welding looks fine i think.. not the neatest maybe but it looks damn solid.

[2fast4you]

And this is how the Haldex 2 is going to look :thumbup:

http://www.volksforum.com/albums/files/2/2/1/3/4/26022010563_original.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/26022010565.jpg

[2fast4you]

Just finished with the dashboard :D

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02044.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02047.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02046.jpg

:cool:

[VeeDubber]

Nice!
Did it take a lot of cutting?

[monark]

have you find a engine yet, are you still looking fore one.
project looks good :thumbup:

[2fast4you]

Nice!
Did it take a lot of cutting?
A lot of cutting was needed. I will be posting pictures of how it looks underneath :thumbup:

[2fast4you]

have you find a engine yet, are you still looking fore one.
project looks good :thumbup:
Well there is a lot to be done before I will be needing the engine,and knowing it's a new engine I'm not in a hurry :D

[apocalypsenever]

Nice project you got there :)

Dash looks awesome :thumbup:

[Rallye-ieffie]

Keep up the nice work.

[Chromosexual]

not liking the wheels...........otherwise sweet as fuuuuuuk!

[J.v.G]

still in procress? if yes show us the pics !!:D

[alpine]

Very nice project dude ! I don't like the choice for dash ... maybe the dash from the first TT or some porsche would like more .
What brake disks will you use ?

[Tjaap]

are you gonna recover the dash? or did you think of something else to sort the blown airbag?

[2fast4you]

I was planing to use 6 pot brembo with 345x30 mm front and 4 pot brembo with 310x22mm rear disc's but they were mounted on mu Audi S2 witch is in the garage instead of the Golf rallye. About the dash I was thinking of building some kind of gauge holder but for now the whole project is on stand by until I finish the Audi S2. :( :( :( :(

[VeeDubber]

Post some pics of the S2 aswell :)

[bivw 16vg60]

nice project
i drive with rallye but a r32 rotrex supercharged also 4motion
ill gona chang my r32-rotrex for a 2.5 5cilinder but non fsi engine
gona us a garrett gt 3788r or the 3582r
i was planing 650hp till 700hp
keep up the good work!! :thumbup:

[2fast4you]

Here are some pictures of my Audi S2

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC00083.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/25062010068.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/11062010036.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/DSC00085.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/DSC00084.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/20062010047.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/18062010045.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02158.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02161.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02159.jpg
http://www.volksforum.com/albums/files/2/2/1/3/4/DSC02160.jpg

But I have just sold it :(
The good thing is that I'm moving on with the Golf Rallye project so pictures will be posted soon. :thumbup:

[2fast4you]

I have just bought these Brembo 4 pot calipers because I've mounted the other ones that I had on the S2 so the Rallye gets them brand NEW.

http://www.volksforum.com/albums/files/2/2/1/3/4/6001_12.JPG

http://www.volksforum.com/albums/files/2/2/1/3/4/67fb_12.JPG

http://www.volksforum.com/albums/files/2/2/1/3/4/6b9a_12.JPG

[2fast4you]

Today I finished painting the Brembo's :D and this is how they look now.


http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0172b.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0181b.jpg

[RubenD]

Nice!

[alpine]

well done !

[Tjaap]

wow.. if it will look half as good as the Audi it will be a stunner.

[2fast4you]

wow.. if it will look half as good as the Audi it will be a stunner.
I hope it will turn out even better :D

[2fast4you]

Update's :

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0241_original.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0246.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0243.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0252.jpg


and something very important to me is that finaly I finished my garage. When I started mu project I got some comments saying "that's a creepy garage" :D
Well lets see how you like it know :thumbup:


http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0251.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0249.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0255.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0253_original.jpg

[HannoverEdition]

good job you did!! and a very nice garage you have now! :thumbup:

keep up doing this good things on your Rallye!!:D

[funnyjokes]

It is cool.






________________________
Callaway X-22 Irons (http://www.discountgolfwholesale.com/goods-290-CallawayX-22IronSet.html) Ping G15 Driver (http://www.discountgolfwholesale.com/goods-979-Ping+G15+Driver+with+Kid+Gloves.html)
Cleveland CG7 Iron (http://www.discountgolfwholesale.com/goods-563-Cleveland+CG7+Iron+Set.html) Ping Rapture V2 Irons (http://www.discountgolfwholesale.com/goods-977-Ping+Rapture+V2+Irons+with+Kid+gloves.html)

[LRR]

Very nice garage !!!! Lot's of space to work.

The S2 was awesome, keep us posted on the Rallye !!!

[2fast4you]

Today some parts (of the many that I ordered) arrived so here they are:

The front disc 323x28 punched from Seat leon Cupra

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0259.jpg

and here they are with the BREMBO's

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0257.jpg

OMP Competition Belt 3", 4 fastening points x2

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0262.jpg

and more to come :D

[Rallye20vtrs]

Cool project :thumbup:
Keep up the nice work :)

[2fast4you]

Well nothing much is done to the car because I'm still waiting for the parts. I bought front Control arms from a Golf 3 VR6 so I'll be ordering a MK3 VR6 sway bar from NEUSPEED. I'm still waiting for a mail about the shipping quote to mu country :mad:

http://www2.neuspeed.com/products/prod_zoom.aspx?image=/prod_images/large/15.10.25.7.jpg

the powerflex for the front axle is the only thing that came

http://www.volksforum.com/albums/files/2/2/1/3/4/DSC_0266.jpg

I also ordered adapters for the brembo and been waiting for them for a month. They newer came, so I email ed the firm that I bought the adapters from and they told me that they haven't sent them yet :mad: because they are inserting some new features on them :confused:
In the mean time I will be painting the complete front Axle with the control arms :P

[2fast4you]

Today is my day :thumbup: Finally the wheels arrived.

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0038.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0041.jpg

I thought these are the wheels for my project :D

What do you think?

[Tjaap]

very nice for a racey look.. plus it has the power to back them up. ordering so much stuff new.. i hope you don't keep receipts for the project cause in the end you'll want to kill yourself :p

[2fast4you]

And some more parts came in today ;)

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0151.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0153.jpg


and finally some work got done :thumbup: The front axle was sandblasted,covered with primer, painted and finally assembled


http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0157.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0159.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0165.jpg


http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0163.jpg

Now I'm waiting for the BREMBO adapters to arrive so I can assemble the front Axle. :D

[VeeDubber]

Still looking very good! Keep it up :thumbup:

[2fast4you]

Last week I bought a steering rack from VW Polo 9N and the servo motor

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0191.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0194.jpg

and yesterday the Brembo Adapters came finally after 2 months of waiting

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0205.jpg

and after I had all the parts in one place everything started to come together as it should

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0231.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0237.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0241.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0253.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0255.jpg

and I must say that I've had help from Mario. You must ask you're self "who the f..k is Mario" :D
Well Mario is the guy who's car was the inspiration for me to begin with this project, you can find his project a MK2 golf with a 2 liter TFSI engine and doing a very good job :thumbup: here is a link of his site where you can find some info and pictures of Mario's Golf.

http://www.golf2tfsi.de/html/home.html

I think he is watching this thread so I will use this chance to thank him for his help "THANK YOU MARIO" :thumbup:
Although I'm not finished with you I will need some advices in the future :D

[VeeDubber]

http://www.golf2tfsi.de/html/home.html


This is one radical car! Amazing detail.

Can you tell me why you've picked the 9N steering rack? What's so special about this piece?

[2fast4you]

This is one radical car! Amazing detail.

Can you tell me why you've picked the 9N steering rack? What's so special about this piece?
Nothing special but all the new cars have electric steering as you can see on one of the upper pictures where 3 different steering racks are shown. One of them is from a golf Mk5, so it's the same as the one used by the Audi TT RS and because I'm going to be using the whole electric harness I will need a electric steering.

[Suspekt]

Nice project :eek:

[Mk1driver]

Nice project!

[2fast4you]

Nothing new done on the car so far. I'm getting ready to finish up some minor things around the dash and start building a Roll cage. In the mean time the only part that was ordered, and arrived were the H&R triple C 212 chamber bolts

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0320.jpg

I hope soon I will have something more done like the roll cage :D

[2fast4you]

I'm just about to finish up the rear axle :D
This is how the rear axle looks:

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0356.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0362.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0360.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0367.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0365.jpg

one of the things I need to finish are these for Camber/toe adjustments

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0369.jpg

I bought these from my local VW dealer they are from Audi RS6 rear axle, you can find them on the ETKA as part number:WHT001682 :thumbup: that is if anybody needs them. All i need to do now is to make camber/toe plates. If you want these all done you can find them on this site:
http://www.dutchbuild.com/index.php?page=shop.product_details&flypage=flypage.tpl&product_id=87&category_id=15&option=com_virtuemart&Itemid=104&lang=en&vmcchk=1&Itemid=104

[2fast4you]

It's cold so almost nothing is being done on the car but I gathered all the screws and nuts including the ones needed for the chamber adjustment and took them to be chromed.

http://i911.photobucket.com/albums/ac313/golfrallye/fcc8b468.jpg?t=1296249733

and how they turned out

http://i911.photobucket.com/albums/ac313/golfrallye/8bc77419.jpg?t=1296250072

http://i911.photobucket.com/albums/ac313/golfrallye/5127a121.jpg?t=1296250072

http://i911.photobucket.com/albums/ac313/golfrallye/2d1fb817.jpg?t=1296250072

not perfect but OK

[2fast4you]

OK so today came the last parts that I needed to finish the rear axle.

Powerflex

http://i911.photobucket.com/albums/ac313/golfrallye/32c3220a.jpg?t=1296634702

http://i911.photobucket.com/albums/ac313/golfrallye/40b2c12f.jpg?t=1296634702

And these are the rings and the bonded aluminum bush that I need to finish the mounting points on the axle. There are going to be 4 mounting points something similar to the factory rear axle from golf Mk5 4 motion

http://i911.photobucket.com/albums/ac313/golfrallye/287339fb.jpg?t=1296634702

and the piece between the rings is an adapter that I need to combine the Golf Mk5 brake master cylinder and the 94 Passat VR6 brake and clutch pedals. And when these piece is welded it should look like this:

http://i911.photobucket.com/albums/ac313/golfrallye/219a788a.jpg?t=1296636927

[neil20vt]

beautiful project mate ,
keep up the good work

[2fast4you]

beautiful project mate ,
keep up the good work
:thumbup: TNX

[2fast4you]

Today I finally finished the rear axle and I really liked how it turned out :P

Here are some pictures:

http://i911.photobucket.com/albums/ac313/golfrallye/832a7e4e.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/4be2fa5e.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/6c7da0fe.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/0e31a647.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/366f7fb7.jpg

I also took the rear axle holder to be chromed ;)

http://i911.photobucket.com/albums/ac313/golfrallye/3ef716f8.jpg

[DÁ-BRT]

You are really doing a good job! My compliments.

[2fast4you]

Not much done on the car but I really didn't had much time and I got the fly. But now I'm OK and will continue working on my project ;)
Today finally the Roll Cage from OMP arrived :

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0599.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0597.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0602.jpg

... so the work continues :thumbup:

[VeeDubber]

Who made your rear axle? Cage is also looking very nice!

[2fast4you]

Who made your rear axle? Cage is also looking very nice!
The rear axle was done by me and me only :D

[VeeDubber]

The rear axle was done by me and me only :D

It looks good! I like the simpe but robust look of it.

[2fast4you]

I finally found a Lancia delta Integrale hood :P
Here are some pictures ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0612.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0613.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0615.jpg

I was looking foe these hood for a ling time and finally found one :thumbup:

[Edward]

I like that way you handle your project. Keep up this nice job!

[2fast4you]

Today I finally finished installing the roll cage ;) . The roll cage needed some modifications to accept the Golf 5 dash but finally it's done :D Here are some pictures:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0644.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0643.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0642.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0640.jpg

so moving forward with the project ;)

[Richard]

love the hf hood..

[Domi]

here another Rallye with a HF hood ;)

http://www.picvalley.net/u/1990/38090791610435845161272484134BBb7RhuvdWd9qmvPT30x.BMP
http://storage3.album.bg/38a/img_0465_bb351_25016355.jpg

[Stijn]

Yep, love the hood! Good idea!

[lowera6]

nice progress!

Te lancia hood matches perfectly to the mk2!
What do you have to change that it looks like the red one?
Amazing!!

[2fast4you]

nice progress!

Te lancia hood matches perfectly to the mk2!
What do you have to change that it looks like the red one?
Amazing!!
Well it needs a lot of work to be fitted to the Mk2 :confused: . The hood is 3 centimeters wider from the mk2 hood, and it opens on the opposite side, and in the upper end to the windscreen it don't follows the line :confused: How will I get it to fit I really don't know :thumbup:

[monark]

respect for your work...love it :thumbup:

[DÁ-BRT]

Aren't you scared about the functionality of the changed rollcage design? They are really bend and in the way ain't they?

[2fast4you]

Aren't you scared about the functionality of the changed rollcage design? They are really bend and in the way ain't they?
I don't really catch you're point but no I'm not scared because there are factory Roll cages that have those curves :rolleyes:

[DÁ-BRT]

Just worried for your safety ;)

Hmmm. Can't imagine why there are factory cages that are inserted half way the bottom of the car. It's not very strong there. The closer you get to the A-beam the stronger and more effective it is. Are you going to add some reinforcement to the front?

(I worked for Ford in the BIW design for the Kuga and current Mondeo and also in the design of armoured MB and BMW)

[Rick]

Did you have to do some cutting to the dashboard?
Or is it a straight fit?

Awesome project! ;)

[2fast4you]

Did you have to do some cutting to the dashboard?
Or is it a straight fit?

Awesome project! ;)
No a lot of modifications and cutting were needed to fit the dashboard :thumbup:

[2fast4you]

Just worried for your safety ;)

Hmmm. Can't imagine why there are factory cages that are inserted half way the bottom of the car. It's not very strong there. The closer you get to the A-beam the stronger and more effective it is. Are you going to add some reinforcement to the front?

(I worked for Ford in the BIW design for the Kuga and current Mondeo and also in the design of armoured MB and BMW)
Yes I plan on doing some reinforcement to the front of the car but how...I dont really know... yet :D
I bought an OMP upper and lower strut. The lower one is the one that is being screwed to the front axle and the front arms( where the engine sits). I plan on some other reinforcements but if you have something on you're mind please help :thumbup:

[DÁ-BRT]

I think you will cover it a whole lot with a support to the front suspension.

Now there are less positive bends in the cage that will make it bend easier.

[2fast4you]

I think you will cover it a whole lot with a support to the front suspension.

Now there are less positive bends in the cage that will make it bend easier.
Here is what I have bought for the front

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0151.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/IMG_0153.jpg

[DÁ-BRT]

What I mean is a support to the suspension housing from the rollcage. Or to the OMP bar

[Pedaalemmer]

Nice project! Wouldn't it be nicer to have the rollcage threw the dash instead of in front of it?

[2fast4you]

What I mean is a support to the suspension housing from the rollcage. Or to the OMP bar
But underneath the dash I have a MK5 Heating, that will come in the way of the bars for the support of the suspension housing :confused:
Or maybe I should ditch the Heating and go on without it. It adds weight to the car unnecessarily :rolleyes:

[joostvw]

I think what DA-BRT means is this:
http://www.longstreet-engineering.com/images/stories/igallery/projecten/lightbox/28.JPG
for more pictures and info about this check:
http://www.longstreet-engineering.com
@ projecten (projects) ;)

That hood is awesome btw :thumbup:

[DÁ-BRT]

Indeed something like this. That will make the rollcage a lot more rigid.

[2fast4you]

Indeed something like this. That will make the rollcage a lot more rigid.
OK it's done the heating is going out. i bought a new sub frame for the MK5 dash and started rebuilding it from scratch :thumbup:
There will be a reinforcement from the roll cage to the front suspension housing and I'm thinking of a reinforcement from the front suspension housing to the end of the front arms :cowboy:

[DÁ-BRT]

I think in this stage of the project it's a good decision. Now it's only a minor setback. Goodluck.

[2fast4you]

Today I finished modifying the tunnel to receive the Golf MK5 selector mechanism .
Started by cutting a bigger hole for the selector mechanism and drilling holes to get it fixed:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0663.jpg

the small holes were made to remove the MK2 selector mechanism mounts

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0668.jpg

did some modifications on the tunnel to fit the MK5 selector mechanism

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0669.jpg

and here is how it came out:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0674.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0675.jpg

[2fast4you]

Some progress was done these past days.:confused:
:D I totally redone the sub frame for the Golf MK5 dash. I newer posted pictures of the sub frame and the work done for it to be fitted because I didn't like how it was done :thumbdown:
So I started everything over again and here is how everything was done:

first of all I bought a new subframe

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0647-1.jpg

and the original Golf 5 holders that the sub frame is tighten to and cut them to fit

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0651-1.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0652-1.jpg

then more cutting

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0653-1.jpg

and then started making some pieces to weld on the chassis that would except the holders for the sub frame

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0658-1.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0657-1.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0656-1.jpg

after I welded the holders I cut the rest of the sub frame to fit between the pieces

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0676.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0677.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0678.jpg

took the sub frame to be welded and here are the results:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0682.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0684.jpg

and...

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0706.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0705.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0704.jpg

after the sub frame was fitted next was the intake for the air conditioning

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0691.jpg

first I took a part of the air conditioning to be a little modified

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0688.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0692.jpg

and then everything could be welded

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0703.jpg

After all of these I had to redo the shifter because it had to move 2 sm back ( it was too close to the dash) :tongue:

[René]

wow, nice work!

[knarfmk1]

neat! the subframe looks as if it was originally there!

[2fast4you]

I'm almost finished with the roll cage and now planing on making a support to the suspension housing from the roll cage :D

Here are some pictures from the roll cage:

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0744.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0743.jpg

And here is the support to the suspension housing from the roll cage that I planed on doing :confused:
What do you think?

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0742.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0740.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0736.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_0734.jpg

[bprijs]

:eek: This is very nice to see, keep on going the good work :thumbup:

[2fast4you]

Here are some pictures of what I have finished yesterday :

http://i911.photobucket.com/albums/ac313/golfrallye/0b9536d5.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/5b31869c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/96c23567.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/6fbc3589.jpg

[DÁ-BRT]

My compliments it looks great again! Also the support for the rollcage to the suspension housing looks good, this will compensate for the bends in the cage.

[Tjaap]

shouldn't the support go all the way to the housing though? welding it to the raintray won't do much imho.. the raintray is such flimsy material.

[2fast4you]

shouldn't the support go all the way to the housing though? welding it to the raintray won't do much imho.. the raintray is such flimsy material.
It will be going all the way to the housing but from the pictures you cant see :thumbup:
There is a place where the raintray and the housing come together and there I plan to weld the support ;)

[2fast4you]

Some updates ;)

I finished the rear reinforcement

http://i911.photobucket.com/albums/ac313/golfrallye/1002752c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/544abe0f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/21aa1199.jpg

also finished the front reinforcement from the suspension housing to the roll cage

http://i911.photobucket.com/albums/ac313/golfrallye/d39b2267.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/5132a908.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/3cc2bf58.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/452933ab.jpg

in the mean time I mange to find time to build this :

http://i911.photobucket.com/albums/ac313/golfrallye/a71dd162.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/8a4849e9.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/762e4462.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/1dc06531.jpg

so I can move the shell in mu garage :laugh:
and some shopping was done:
Rear 4 piston calipers from Shevrolet Camaro SS 2010+ for the rear axle

http://i911.photobucket.com/albums/ac313/golfrallye/01ceb235.jpg

brake disc for the rear :

http://ultimot.de/Teilebilder/BK108.jpg

also bought H&R FRONT SWAY BAR VW GOLF 3 VR6 25MM
and the emblems:

http://i911.photobucket.com/albums/ac313/golfrallye/faaaf616.jpg

[steven16v]

Very nice!

[Luukhedriks10]

When do you think your car is ready to ride?

[VeeDubber]

What diameter are those brakes, they look massive on the pictures!

[2fast4you]

When do you think your car is ready to ride?
A hope that next year I'll be riding it. I'm geting ready to take the car to painting and after that...will see???

[2fast4you]

What diameter are those brakes, they look massive on the pictures!
I think the calipers ride on 355mm disc
and the disc that I plan to use are 310mm

[tuner4vag]

And this is how the Haldex 2 is going to look :thumbup:

http://www.volksforum.com/albums/files/2/2/1/3/4/26022010563_original.jpg

http://www.volksforum.com/albums/files/2/2/1/3/4/26022010565.jpg


why did you cut out the floor panel ??? was it in the way of the haldex or you needed more space for the custom subframe part ???

very nice . looking fwd for updates

[2fast4you]

why did you cut out the floor panel ??? was it in the way of the haldex or you needed more space for the custom subframe part ???

very nice . looking fwd for updates

No it doesn't come in the way of the Haldex or the custom subframe part I just needed more space to work and in that space I plan on putting a special battery holder box that comes from a Golf R32 MK5.

[2fast4you]

Finally finished the roll cage :redface:

http://i911.photobucket.com/albums/ac313/golfrallye/e021d863.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/818b9d00.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/67c4639d.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/43e308ef.jpg

also sorted out the pedals

http://i911.photobucket.com/albums/ac313/golfrallye/b823f01f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/276e0399.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/499a9234.jpg

and the most important thing for me, the gearbox mount

http://i911.photobucket.com/albums/ac313/golfrallye/e2554067.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/e9fd0cac.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/f76cdcae.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/1aadae6d.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/3b670bd9.jpg

still some minor things to be done and then... off to the paint shop :P

[DÁ-BRT]

Looks good, like the way you did with the engine / gearbox supports. Have you thought about the lower gearbox stabilizer?

I'm very curious about the result after painting.

[Rick]

You already got an engine?
Or are you gonna use the 2.5L Rabbit/Jetta engine? And "modify" it to an TFSI engine?!
Great work, respect!

[2fast4you]

Looks good, like the way you did with the engine / gearbox supports. Have you thought about the lower gearbox stabilizer?

I'm very curious about the result after painting.

I'm still thinking about the lower stabilizer :confused:
Maybe it will be in the front as G60 or VR6 or it could be on the front axle as golf MK4 and MK5 :confused:
But that can be done after the paintin so...

what do you think about this paint :confused:

http://pic-hoster.net/upload/11935/Bild009.jpg

[2fast4you]

You already got an engine?
Or are you gonna use the 2.5L Rabbit/Jetta engine? And modify it to an TFSI engine?!
Great work, respect!

No I don't have an engine yet but I have a Golf mk5 GTi Shell from which I took the measurements and from what I know the TT RS has the same engine compartment as the Golf MK5,Mk6,Seat Leon... so there shouldn't be a mistake, except there could be some problems with the Cardan shaft :confused:

[2fast4you]

Today I remembered that I have something that could help me... a 4 motion DSG gearbox ;)

http://i911.photobucket.com/albums/ac313/golfrallye/ee4005fe.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/2b69902b.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/a81abcb8.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/84353da0.jpg

from the looks of it... everything should be OK :confused: but will see.

[2fast4you]

According to this picture The 2.5 TFSI engine should fit in perfectly :D


http://img145.imageshack.us/img145/7059/audittrsmotordimensione.jpg


I have a 51.5 sm clearing from the gear box to the engine Mount :thumbup:

[2fast4you]

Finally some work has been done

the interior has been cleaned of the isolation and primed

http://i911.photobucket.com/albums/ac313/golfrallye/51a9f764.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/d1a0ab63.jpg

the gas pedal has been installed

http://i911.photobucket.com/albums/ac313/golfrallye/9fcdece0.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/2512e041.jpg

the ABS pump was also installed

http://i911.photobucket.com/albums/ac313/golfrallye/a1e96799.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/41151134.jpg

a few minor things to be done and of to the painting shop :thumbup:

[Richard]

paint it in porsche sport classic white/gey
http://static.autoblog.nl/images/wp2009/Porsche%20911%20Sport%20Classic%201.jpg

[2fast4you]

I don't really know yet what color I'm going to paint the car but it's not going to be white that is for sure( I had 2 previous projects that were white)... but I think I'll stick to the RED

[RubenD]

According to this picture The 2.5 TFSI engine should fit in perfectly :D

http://img145.imageshack.us/img145/7059/audittrsmotordimensione.jpg

I have a 51.5 sm clearing from the gear box to the engine Mount :thumbup:
The build of the car looks really good so far!



Do you also have a picture like this of the R32 motor? I'd really like to get my hands on that!

[2fast4you]

The build of the car looks really good so far!



Do you also have a picture like this of the R32 motor? I'd really like to get my hands on that!
No I don't have a picture of a R32 motor but it fits perfectly in a MK2 if that is what you plan on doing

[2fast4you]

Finished some minor things like the handbrake

http://i911.photobucket.com/albums/ac313/golfrallye/eb528c78.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/0cebd0e2.jpg

and the upper reinforcement fixing screws

http://i911.photobucket.com/albums/ac313/golfrallye/23037f0d.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/ad96048d.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/ed371959.jpg

there are only 2 things to finish now and off to sandblasting and then directly to painting :D

[2fast4you]

Today also finished the fuse box:

http://i911.photobucket.com/albums/ac313/golfrallye/0d156a68.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/08000a97.jpg

[2fast4you]

:D:D:D:D

Finally my Rallye saw the daylight :cool:

here is the rallye loaded on a truck and off to sandblasting

http://i911.photobucket.com/albums/ac313/golfrallye/0bfa27d8.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/1213fc0e.jpg

one picture on the way to the sandblasting :P

http://i911.photobucket.com/albums/ac313/golfrallye/bc369486.jpg

we will see in 2 days the outcome and then to the paint shop

[2fast4you]

Sand blasting done and off to the pain shop

http://i911.photobucket.com/albums/ac313/golfrallye/bd020218.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/2fac989c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/13835f4c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/0f41ce4b.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/8d7b36a0.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/73610ee2.jpg

[VeeDubber]

Looking good!

[bprijs]

OMG :eek:

What a lot of work, but very nice details.
I hope everything works properly when everything is finished.
Keep on posting it's nice to see :thumbup:

[Marcski]

why did you hook the cables to the tunnel and not just onto each other?

[knarfmk1]

there's a beach in your car :D
nice project!

[2fast4you]

why did you hook the cables to the tunnel and not just onto each other?
I didn't hook them ;) it was the man who transported the car :D

[tuner4vag]

where are you friend ??? any updates on the painting process???

[2fast4you]

where are you friend ??? any updates on the painting process???
Hi!!! I'm right here in mu home town :D
I went to the paint shop last Sunday and... :eek: nothing they haven't touched the car :mad: I was so mad and I left. I haven't been there since Sunday but maybe I'll go tomorrow. :thumbup:

[Tjaap]

wow, i missed alot of updates on this thing... looking very good.. Have you decided on a color yet?

[2fast4you]

wow, i missed alot of updates on this thing... looking very good.. Have you decided on a color yet?
I was thinking of a Lambo Yellow then metallic blue but at the end...
RED !!! :thumbup:

[VeeDubber]

VW's Tornado-red or something else?

[2fast4you]

VW's Tornado-red or something else?
Still thinking what exact red...haven't decided yet :confused:
Any proposals :rolleyes:

[Rallyegolf20vt]

Still thinking what exact red...haven't decided yet :confused:
Any proposals :rolleyes:

Tornado red of course ! ;)
And then with an extra clear coat finish. :thumbup:

[2fast4you]

I took the bumpers to be fixed. I closed the holes for the fog lights and filed in some bumps and cracks


http://i911.photobucket.com/albums/ac313/golfrallye/DSC02280.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02279.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02278.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/DSC02277.jpg

[2fast4you]

Finally something done on the car :P

Closed the gas tank cap

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1264.jpg

The place for the battery

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1262.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1260.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1258.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1256.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1254.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1252.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1251.jpg

and the rear lower reinforcement

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1249.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG_1247.jpg

something more coming up !!!

[2fast4you]

OK I think that things are starting to move ;)
Today arrived some new parts that I ordered:

Porsche 944 door handles

http://i911.photobucket.com/albums/ac313/golfrallye/fffb9360.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/f7f6ee56.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/0e9ab4d8.jpg

and the front Rallye grill without a VW logo from Mattig

http://i911.photobucket.com/albums/ac313/golfrallye/8a0b4e8b.jpg

[Tjaap]

you need to shave a couple of mm's of that mattig grill before installing or it'll warp straight away. And nice battery box, where's that from?

[VeeDubber]

Looks like a MKV 4motion battery-box

[2fast4you]

you need to shave a couple of mm's of that mattig grill before installing or it'll warp straight away. And nice battery box, where's that from?
Thanks for the tip about the grill :thumbup: about the battery box It's from a Golf MK5 R32 (4 motion) :D

[2fast4you]

The roll cage and the rear axle were put in filler and after that the rear axle was painted:

http://i911.photobucket.com/albums/ac313/golfrallye/7dd68b2c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/a08851d1.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/f99f40ad.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/88565fd7.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/4cd7064c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/85eaf2a6.jpg

[2fast4you]

Installed the Haldex

http://i911.photobucket.com/albums/ac313/golfrallye/72655eac.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/a3a6c1ba.jpg

and one of the drive shafts

http://i911.photobucket.com/albums/ac313/golfrallye/5adf5b68.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/17c17a39.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/1d2874de.jpg

[Tjaap]

hahahaha.. love the "paintbooth"

[2fast4you]

hahahaha.. love the "paintbooth"

Like in the old days :thumbup:

[Rallye]

Looks good , i wonder how the Rallye looks after all is finish :D

[2fast4you]

Looks good , i wonder how the Rallye looks after all is finish :D
+1 :D

[2fast4you]

Because my car is at the paint shop I havent done no progress. But I have upgraded mu garage "TUNING GARAGE" as I like to call it
A new ELECTROMECHANICAL 2-POST AUTOLIFT from WURTH (OMCN)

http://i911.photobucket.com/albums/ac313/golfrallye/1b3d5f19.jpg

[2fast4you]

Finally the car has been put in first hand filer... and looks nice :P

http://i911.photobucket.com/albums/ac313/golfrallye/55f8799c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/e478ea50.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/6d74e4d0.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/cba5b673.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/fac8b9c6.jpg

[Herm Schreurs]

Really like your build!

Great how you mod everything!

Keep up the good work!

:thumbup:

[2fast4you]

Thanks :thumbup:

The hood is almost finished. It took a lot of thinking and work but it's almost done :D

http://i911.photobucket.com/albums/ac313/golfrallye/a20bf701.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/0f2e3532.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/76f04f81.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/84bf2177.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/2241252c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/d418bd61.jpg

and the parts that I bought 3 months ago from U.S finally arrived

the rear calipers

http://i911.photobucket.com/albums/ac313/golfrallye/64bdbe9f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/3dee31f4.jpg

and the H&R sway bar

http://i911.photobucket.com/albums/ac313/golfrallye/9ebd33b6.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/269d2b0b.jpg

[Tjaap]

the hood really is a great addition. so the sides are mk2 hood and the centre is integrale? or how did you do it?

[2fast4you]

the hood really is a great addition. so the sides are mk2 hood and the centre is integrale? or how did you do it?
The hood is half MK2 and half Lancia :D
The outer lines and frame of the MK2 hood and the center frame from the integrale and the outer skin (lancia integrale) is put almost on the whole frame (MK2 & Integrale).
Now its left for the frame to be glued with the skin and the make up :tongue:

You can see on the picture that has been taken from under the hood. The black part MK2 the white one Lancia Integrale.

[2fast4you]

And finally the hood is finished :)

http://i911.photobucket.com/albums/ac313/golfrallye/87900eb8.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/9cc624b2.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/90b80887.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/f7d0f997.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/d8449a92.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/db73e204.jpg

everything fits as stock. All the lines are aligned :D

[Larsv5]

Nice, great job..!!!

[Edward]

Brilliant hood! really....combination of two rallye supremes..... :thumbup:

[CustomCarAlloy]

Very nice!

[2fast4you]

Thanks guys your support means a lot ;)

[VeeDubber]

If you see it like this, it really is a shame VW didn't make a hood like that on the original Rallye. On the other hand, it would have been a bit of copy-paste regarding the Delta.

But I love it! Keep it up :thumbup:

[2fast4you]

:P Finally the parking brake calipers are here :D

http://i911.photobucket.com/albums/ac313/golfrallye/7f3346d0.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/a89e4605.jpg

now to figure out how to make the brackets

http://i911.photobucket.com/albums/ac313/golfrallye/0ceb9315.jpg

Also the front end of the Rallye got together and now its time to correct every line that needs correcting and realigning ;)

http://i911.photobucket.com/albums/ac313/golfrallye/560aa879.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/979f8ca4.jpg

[René]

Really like the parking caliper!

[2fast4you]

OK finally something has been done on the car :D
The car was sanded and put in second hand filler

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0090.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0091.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0093.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0094.jpg

the bumpers:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0092.jpg

closed one of the holes for the front wind screen wipers and the rear one also

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0095.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0096.jpg

[VeeDubber]

nice colour :D

[1.8T]

Nice project! Looking forward to see the end result!

[2fast4you]

Did some shopping:

a set of Bi-xenon headlights from golf 5 to use the lenses with the shutter on the Rallye headlights

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0137.jpg

I bot my self a co pilot *:laugh::laugh::laugh::laugh:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0136.jpg

I was going for the antenna but why I bot the navigation I really don't know :(

a Quattro gearbox

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0117.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0118.jpg

and an MC from Audi TT RS 25.4 mm clip

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0119.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0121.jpg

[VeeDubber]

Could you take some detailed photo's from the xenon/shutter conversion? I'm very interested in this mod. Thanks!

[2fast4you]

Could you take some detailed photo's from the xenon/shutter conversion? I'm very interested in this mod. Thanks!
I will :thumbup:

[redbull]

:postpics::postpics::postpics:

keep up the good work ,i like the way you build the car.
more pics please.

[2fast4you]

Moore new parts

I was thinking for a very long time what to use for my gearstick and this is the answer

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0188.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0189.jpg

R pedals

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0187.jpg

Clutch cylinder

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0190.jpg

Front Audi TT RS brake lines :screwy: I tough they were steel braided but I guess I will be buying Braided ones :(

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0191.jpg

the pads for Brembo handbrake calipers

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0192.jpg

finally the MC with the brake fluid tank and the Clutch pump

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0198.jpg

I also bought a set of 4 Audi RS4 injectors which I will use with the stage 3 or 4 ;D when I buy an engine of course :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0199.jpg

[VWAirlines]

Great project! I really enjoy reading it.
I'm working on an mk3 4motion project, and i'm using an Gen2 Haldex.

I'm trying to figure out how the controller works, because it needs the ABS signals, and what i am told is that the signals from mk2/3 ABS sensors are not the same as that from an mk5.

How are you going to setup your haldex controller?


Keep up the good work!

[2fast4you]

Great project! I really enjoy reading it.
I'm working on an mk3 4motion project, and i'm using an Gen2 Haldex.

I'm trying to figure out how the controller works, because it needs the ABS signals, and what i am told is that the signals from mk2/3 ABS sensors are not the same as that from an mk5.

How are you going to setup your haldex controller?


Keep up the good work!
:thumbup: TNX

:( I'll be using a complete wire ring harness from a Quattro car, and about the ABS signals... I started something ones but gave up ;)
I will be doing something as Mario Bacher. You can see what he did on his web site http://www.golf2tfsi.de/html/2010.html :thumbup:

[VWAirlines]

Thnx for the link!

As far as i can see he is still using his original abs sensors. If that's true i can keep the original sensors in combination with a mk5 abs pump for the canbus connection.

Looking forward to the next update! :thumbup:

[2fast4you]

Thnx for the link!

As far as i can see he is still using his original abs sensors. If that's true i can keep the original sensors in combination with a mk5 abs pump for the canbus connection.

Looking forward to the next update! :thumbup:

No!!!
He is using an MK5 ABS magnetic rings and MK5 ABS sensors. The ABS rings are fixed on the CV joints. I guess you missed that :confused:

[VWAirlines]

No!!!
He is using an MK5 ABS magnetic rings and MK5 ABS sensors. The ABS rings are fixed on the CV joints. I guess you missed that :confused:

Thnx!! I see now :D

I still have the rear axle parts of the mk5. I'll check it out tonight!

[2fast4you]

OK so here is some work done. Finally we started painting :facepalm: The interior and the engine bay have been painted and in the next few days so should the outside ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0293.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0295.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0296.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0297.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0298.jpg

And some more parts:

APR HPFP

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0282.jpg

Audi S3 IC

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0269.jpg

and a NS MKV Offset Dashpod from ECS

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0250.jpg

Audi R8 fuel pressure valve

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0222.jpg

Audi Oil Cap :P

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0223.jpg

and the first thing I will change on my 2.0 TFSI

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0224.jpg


also updated mu garage with some tools ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0270.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0271.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0272.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0231.jpg

The only thing that wories me is the size of the IC. It's a bit taller then the Rallye IC ?

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0284.jpg

but I think I'll find a solution :thumbup:

[Dokter D]

Nice project :thumbup:

[Tjaap]

paint looks great!

[CrankWork]

so much awesomness in this thread! :thumbup:

what does R8 fuel pressure ventil do? it must be important since it's made in japan and not eastern europe lol :rolleyes:
also, I'm sureprised to see the follower for HPFP (or what I think the part is) has an expiry date! :confused:

[2fast4you]

so much awesomness in this thread! :thumbup:

what does R8 fuel pressure ventil do? it must be important since it's made in japan and not eastern europe lol :rolleyes:
also, I'm sureprised to see the follower for HPFP (or what I think the part is) has an expiry date! :confused:

THANKS :thumbup:

The theory goes like this - The OEM fuel return valve opens at 130 bar and allows pressure to drop to 127 bar,then it starts building pressure back up again until it reaches 130 bar at which point the cycle is repeated. The RS4 valve does not open until the pressure reaches 136 bar and allows the pressure to drop until it reaches 130 bar before it starts building the pressure back up. So a stage 2+ map requests 130 bar of rail pressure therefore this mod should be beneficial, as it will help maintain 130 bar fuel rail pressure rather than fluctuate from 130 - 127 bar with the OEM system.
About the cam follower for the HPFP :eek: I juts saw that :confused: I really don't know :confused:

[CrankWork]

THANKS :thumbup:

The theory goes like this - The OEM fuel return valve opens at 130 bar and allows pressure to drop to 127 bar,then it starts building pressure back up again until it reaches 130 bar at which point the cycle is repeated. The RS4 valve does not open until the pressure reaches 136 bar and allows the pressure to drop until it reaches 130 bar before it starts building the pressure back up. So a stage 2+ map requests 130 bar of rail pressure therefore this mod should be beneficial, as it will help maintain 130 bar fuel rail pressure rather than fluctuate from 130 - 127 bar with the OEM system.
About the cam follower for the HPFP :eek: I juts saw that :confused: I really don't know :confused:

cool, I learned something new. cheers! :thumbup:

[2fast4you]

Glad that I could help ;)

[2fast4you]

Finally :D Some paint and clear coat :P

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0352.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0349.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0348.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0347.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0346.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0345.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0343.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0342.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0341.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0340.jpg

Only one thing I have to say:
Just the naked eye can see the real beauty of the finish :cool:

Also sone more parts arrived:

I bought NEW all possible screws

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0317.jpg

and a special ??? thing that goes underneath the fixing points of the front fenders

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0319.jpg

and another styling detail :P

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0301.jpg

[De Pul]

:spankit:

[golfje_295.000]

that`s really beautiful. Red is THE colour for a mk2.

sick shit. :thumbup:

[2fast4you]

Well the assembly has started :)


http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0384.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0383.jpg

And tinted the windows :wink:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0381.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0380.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0365.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0362.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0367.jpg

[VeeDubber]

Very nice!

[2fast4you]

More parts from the shopping list have arrived :laugh:

OMP Steering wheel

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0386.jpg

My racing shoes Alpinestars

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0385.jpg

Carbone Lorraine brake pads for my rear Camaro SS Brembo Calipers

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0387.jpg

and some more parts from the VW dealership

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0388.jpg

[2fast4you]

Some updates :thumbup:

The bumpers, rear view mirrors, front grill came back from painting :thumbup:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0393.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0394.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0395.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0396.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0399.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0400.jpg

[2fast4you]

OK nothing much done but ...:D

I decided to chrome all mu nuts and bolt so here are some of that:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0424.jpg

and more new parts

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0425.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0426.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0427.jpg

then started cutting the MK5 dashboard ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0428.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0429.jpg

and at the end I finally installed the brake lines :thumbup:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0432.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0433.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0434.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0435.jpg

I painted the front lock carrier, lower cross member and completed the front end and the bonnet because I couldn't wait to see how will the car look at the end :P

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0422.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0417.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0420.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0421.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0423.jpg

[2fast4you]

OK, finally something has been done ;)

I got the bolts and nuts from the roll cage and the door locks chromed :)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0454.jpg

bought some cardan shafts (Golf Mk5,Golf mk4,Audi TT 8n)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0480.jpg

and glued the dash back together

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0473.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0475.jpg

and then cut and glued the other parts that needed fitting

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0477.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0478.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0484.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0485.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0486.jpg

and at the end how should the interior look like

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0491.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0488.jpg

only maybe without the navigation ;)

[2fast4you]

Well finally I received the last batch if nuts and bolts that went to chroming

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0517.jpg

and so the work can continue :D

mounted the front and rear axle, and started on the measuring the propshaft

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0521.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0522.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0525.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0526.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0524.jpg

so everything looking good :thumbup:

[Pro FM]

This is one hell of a project! Respect for all the work and efforts to take this into an outstanding car!

[2fast4you]

Made the propshaft bolt on the original Rallye propshaft holders ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0538.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0537.jpg

I also did a little intervention on the rear axle because the propshaft was a bit off center :shake:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0536.jpg

then unscrewed the fenders and put a special plastic sealant strip that I bought from the dealer

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0533.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0532.jpg

and then screwed them back on with the new screws and special intermediate zinc plates (they are used so you don't scratch the color ;) )

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0534.jpg

then installed the drivers seat :) . The codrivers will have to wait because I haven't received the seat rail for the seat :(

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0550.jpg

after all of that I assembled an BWA engine that I had in mu garage with the quattro gearbox and fitted that on the Rallye :tongue:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0552.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0553.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0556.jpg

there is enough space for a GT3076 I think :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0554.jpg

and from under the car

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0555.jpg

there is one problem that will need to be solved :rolleyes:
the gearbox as fitted is very close and will hit the front axle

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0558.jpg

and when the car will be on its wheels ...should look something like this:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0559.jpg

then the oil pan will be around 11sm from the ground :confused: Dont know if it will be a problem :confused:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0560.jpg

as you can see its almost the same height as the front axle :confused:

[2fast4you]

The lower engine mount finished

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0566.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0570.jpg

and the roll cage painted and half mounted :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0571.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0573.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0574.jpg

Still waiting for the big update :mad:

[Tjaap]

then the oil pan will be around 11sm from the ground :confused: Dont know if it will be a problem :confused:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0560.jpg

as you can see its almost the same height as the front axle :confused:
That's not bad at all. It's not even the lowest point on the car. :thumbup:

[tuner4vag]

The lower engine mount finished

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0566.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0570.jpg

and the roll cage painted and half mounted :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0571.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0573.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0574.jpg

Still waiting for the big update :mad:


i think you will have a problem with the gearbox lower mount . the mount should have at least 2 rubbers in order to work properly . the way you fixed it in the subframe it will brake at the first start of the car. i hope i am wrong but give it another thought before you get on the road.

[2fast4you]

I also thought of that and I was thinking of using the MK4 lower mount :confused: but leave that aside time for this:

Finally :D:D:D:D:D:D:D
My big update :D:D:D:D:D:D:D

Today I bought this:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0578.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0577.jpg

a 2010 Seat Leon Cupra R :thumbup:

and the hart for the Rallye

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0579.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0580.jpg

[Tjaap]

Nice!

[2fast4you]

Nothing much done on the car at this time
I tried to clean the gearbox but couldnt so I sandblasted it ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0621.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0620.jpg

installed a new hydraulic clutch pump

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0641.jpg

then installed the gearbox on the engine and in the car it goes

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0673.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0674.jpg

I started conecting the water hoses and other stuff to see what needs to be modified :confused: and when I came to the gear selector :P
I had to drill some nasty holes to get that thing in the right position and length. I used the Audi TTs gear selector because as far as I know it has the longest cables :confused:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0669.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0670.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0671.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0678.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0679.jpg

and it will be tight on the front end but I think I will manage to get the S3 IC and water cooler in there. If the MK5 GTI water cooler fits in there I was thinking of ordering the Mishimoto one and the Mishimoto fans :confused:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0675.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0676.jpg

Closed some of the cable holes

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0686.jpg

bought an Golf MK4 lower engine mount

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0680.jpg

and started cutting :(

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0682.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0683.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0681.jpg

and then made this:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0733.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0732.jpg

and then the final product :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0741.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0742.jpg

and the mount on the engine

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0745.jpg

also bought the RS4 ignition coils for my engine

http://i911.photobucket.com/albums/ac313/golfrallye/Red4point2V8coils115e.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0725.jpg

Moore to come :wave:

[Tjaap]

engine support looks good!

[2fast4you]

Finally everything I need for my rear brake set up ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0013.jpg

CNC machined adapters :

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0012.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0011.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0010.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0009.jpg

2sm H&R spacers

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0008.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0007.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0006.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0005.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0004.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0003.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0002.jpg

And the finished product ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMG-20120730-WA0001.jpg

[VeeDubber]

Looking good! (again) :thumbup:

[2fast4you]

Thanks !!! ;)

[2fast4you]

OK ... I found some time to play with the rear ABS sensors:

First I made a ring so I can get a little space

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0786.jpg

and i got this:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0783.jpg

tried this but this way the sensor is short

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0785.jpg

then started making space so I could push the ABS sensor from the inside out

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0790.jpg

but this way the sensor came out too much

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0792.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0793.jpg

and then decided to do some cutting so:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0795.jpg

and got this:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0798.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0797.jpg

the only problem will be the fixing the ABS sensor ... but with all the glues out there I thing It's possible ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0796.jpg

If someone doesn't understand what I am trying to do :

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0788.jpg

also the calipers and adapters are in filler and painted :

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0773.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0772.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0774.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0782.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0781.jpg

[2fast4you]

Still waiting for the big stuff but here is some small updates:

A little touch of Carbon

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0800.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0802.jpg

the rear door magnet motor (will be opened with this)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0807.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0808.jpg

Because I will be going for stage 3 I mounted the RS4 injectors

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0812.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0814.jpg

rear brakes done only waiting for the logo

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0799.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0823.jpg

Golf MK5 GTI wiring

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0828.jpg

chopped up

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0830.jpg

and the garbage

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0831.jpg

[CustomCarAlloy]

Love it!

[Tjaap]

Amazing detail

[2fast4you]

OK finally something getting done

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0968.jpg

wires for the Haldex all sorted out( The wiring is from a Golf MK5 GTI)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0976.jpg

set an MK5 R32 power distributor ... because mu battery will be at the back of the car ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0972.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0973.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0971.jpg

the inner wiring ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0975.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0974.jpg

and finally after 3 months of waiting and a set of lost seat rails here they are...

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0963.jpg

I also bought an K&N filter cone ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0964.jpg

Many more parts bought and on they way from the US... it will be a long wait :(

[Tjaap]

i hate wiring....

And i think i've said this before, but i hope you're not keeping track of your receipts.. The amount of new goodies that are going into this thing are insane.

[2fast4you]

i hate wiring....

And i think i've said this before, but i hope you're not keeping track of your receipts.. The amount of new goodies that are going into this thing are insane.

But I am keeping them :D ...wish I hadn't :redface:

[2fast4you]

The cable for the + from the starter to the power battery is in place ;)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0980.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0979.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0995.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0996.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0993.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0992.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0991.jpg

I had to drill a hole in the box (better in the box then in the chassis)

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0987.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0989.jpg

and then I came up with this...TESA red tape :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0997.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0998.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG0999.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1000.jpg

;D

[fabbi]

The red tape looks like sh*t.......immo

[2fast4you]

The red tape looks like sh*t.......immo
You got that right :D
Already Removed ;)

[Tjaap]

The red tape looks like sh*t.......immo
hahaha, how very subtle :D

[3gnr48]

wow what a project u are doing :)
respect,and keep up the good work :thumbup:

[2fast4you]

And finally :)



Precision turbo PT 5830

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1046.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1043.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1042.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1045.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1038.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1039.jpg

[2fast4you]

OK the red tape is gone and the wiring is almost finished:

the steering pump connected

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1030.jpg

ECU in place

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1027.jpg

the opening for the ventilation sorted

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1026.jpg

and ...

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1059.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1057.jpg

Huston we have a lift off :D

[sixpack]

Wow! Nice job !

[Tjaap]

very impressive!

[EnVeeZee]

OMG!!! This build qualifies as pure pornography. One of the best ever, unlimited kudos for you :thumbup:
Keep the updates and pictures coming through please ;)

[LRR]

Damn.......nice one !!!

[vdWal.]

awesome! really a cool project

[VinceV]

this is crazy!! respect!

grts,
vince

[Romar]

Very nice!!!

:thumbup: :thumbup: :thumbup: :thumbup:

[Audi1981]

Respect for the work you are doing here :thumbup:
Keeping it all in your own garage too ;)
Any motivation for the turbo you chose ? big hp?

[2fast4you]

Respect for the work you are doing here :thumbup:
Keeping it all in your own garage too ;)
Any motivation for the turbo you chose ? big hp?
Thanks ;)
I will be going first for 450 hp and then 550 hp but will see what happens :thumbup: and as far as I know this is the fastest spooling turbo on the market :confused: They say even faster than GTX3076r :thumbup:

[Audi1981]

550 sounds enough to me.....
I see you allready discoverd the right tape (https://shoponline.wurthusa.com/wurthusa/servlet/CyberVendor/category/G4313531/Catalog/group.jsp/) for the wiring? ;)

[2fast4you]

Finally some of the parts I have ordered have arrived :wave:

first some tools needed for the wiring

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1249.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1250.jpg

an Golf MK5 GTI Mishimoto radiator and fans

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1242.jpg

Tial wastegate 44mm

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1243.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1244.jpg

Aeromotive Stealth Fuel cell

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1246.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1245.jpg

an ECS clutch bleeding valve

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1248.jpg

and a Go pro Hero2

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1247.jpg

[VeeDubber]

The Schwaben-set is nice! Found it on Ebay? Got to get me one of those!

[Audi1981]

Nice new stuff :thumbup:
The electric connector release set is featured by midlock as well Hans :thumbup:

[gab87]

very nice project

[2fast4you]

Finaly !!! The Carbon panels that I ordered from LWS- Design UK are here :P

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1518_zpsf704a02f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1520_zps4872f928.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1521_zps8238990f.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1523_zpsdef00f3f.jpg

...so this means its time to roll the sleeves up and get working

[VeeDubber]

Very nice! Love it!

[Audi1981]

Worth waiting for... :thumbup:

[2fast4you]

By the suggestion of the guy who does mu wiring I bought a Golf MK5 power windows motor with wiring to try and integrate them in the Rallye :D

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1526_zps89083db8.jpg

[2fast4you]

Today I got to completing the front end of the car.
I took the water rad and fans and installed them ...

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1552_zps6a9cbf58.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1565_zps8856d9a8.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1566_zpscd7a4583.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1567_zps006ebd41.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1568_zpsb7a1245e.jpg

but no space for the IC :sad:

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1558_zps63e78b6c.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1559_zps730c1f55.jpg

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1562_zpsa1d364c7.jpg

so now the question is ... do I cut a perfectly good Rallye bumper and install an Air to Air IC, or I buy a water to air IC and get it in here ...

http://i911.photobucket.com/albums/ac313/golfrallye/IMAG1556_zps5472705e.jpg

Any advice :confused:

[stinky]

water to air IC , more compact and a cleaner view

[Tjaap]

I thought cutting up Rallye bumpers was punishable by death so I'd go for the water/air

[Audi1981]

I thought cutting up Rallye bumpers was punishable by death so I'd go for the water/air

+2 :thumbup:

I'd go for the water/air setup anytime you have the space and knowledge for it :cool: